Product Overview
Chip counting and labeling machine is an automated equipment designed specifically for precision and small products such as semiconductors and electronic components. It integrates functions such as high-speed and precise counting, intelligent labeling, and data tracing. The equipment adopts visual recognition and motion control technology, which can achieve automatic feeding, quantity detection, label printing and pasting of multi specification chips. It is widely used in IC packaging, electronic manufacturing, automotive electronics and other fields, effectively replacing manual operation, improving production efficiency and product quality stability.
Core functions
High precision point count
Equipped with a million pixel industrial camera and AI vision algorithm, it supports recognition of chips with a minimum size of 0.4mm × 0.2mm, with a point accuracy of 99.99%, solving the problems of large manual counting errors and low efficiency. Support continuous counting of single/multiple disks, automatic material stop and alarm prompt.
Intelligent labeling system
Integrated high-speed heat transfer printer, with customizable label content (model, batch, quantity, QR code, etc.), printing resolution of 300DPI, labeling position accuracy of ± 0.1mm. Supports labeling on various carriers such as flat, curved, and concave surfaces, and adapts to different packaging forms such as tapes, trays, and carriers.
Automated process control
By using servo motors and precision guide rail structures, the entire process of loading, counting, labeling, and unloading is automated. Automatically upload production data (quantity, time, operators, etc.) to meet the data traceability requirements of Industry 4.0.
Flexible production adaptation
Quick changeover design, completing the switching of chips of different specifications by changing fixtures and parameter configurations. Compatible with various label materials such as paper, film, copper foil, etc., suitable for special production environments such as high and low temperature, anti-static, etc.
Advantages and highlights
Cost reduction and efficiency improvement
Replacing 6-8 manual labor, saving approximately 300000 yuan in labor costs annually.
Quality assurance
Dual verification of visual inspection and mechanical positioning to eliminate problems such as missing, incorrect, and excessive pasting, reducing the defect rate by 90%.
Easy to operate
Touch screen human-machine interface, graphical operation process, supports multi language switching.
Safety design
Equipped with safety light barriers, emergency stop buttons, and anti-static grounding devices.
Application scenarios
Semiconductor packaging testing: pre factory counting and labeling of IC chips, diodes, and transistors.
Manufacturing of electronic components: ribbon/tray packaging and labeling of SMD components such as resistors, capacitors, and inductors.
Automotive Electronics: Traceability label pasting for automotive grade chips, meeting IATF 16949 certification requirements.
Research laboratory: precise counting and sample identification of small batches and multiple varieties of chips.
The chip point labeling machine solves the pain points of difficult counting, standardized labeling, and complex traceability in the production of small electronic components through the combination of "high precision+high speed+intelligence" technology. It is the core equipment for electronic manufacturing enterprises to achieve automation upgrading, cost reduction, and quality improvement.
Hot Tags: chip counting prnting and labeling machine, China chip counting prnting and labeling machine manufacturers, suppliers, factory, Connector Counting Machine, High Speed CCD Counting Packaging Machine, Plastic toy counting machine, Quantitative counting packaging machine, Seed Counting And Packaging Machine, Toy High speed Visual Counting And Packaging Machine
