Product Overview
The silver contact counting and packaging machine is an automated counting and packaging integrated equipment designed for silver contact products in the electronic component industry. The equipment integrates a high-precision optical counting system, intelligent conveying mechanism, and multifunctional packaging module, which can achieve the full process automation operation of silver contacts from vibration feeding, automatic arrangement, precise counting to quantitative packaging. Suitable for various silver contact products with a diameter of 0.5-5mm and a thickness of 0.2-3mm, widely used in electronic component manufacturing enterprises such as relays, contactors, switches, etc., effectively replacing manual counting, improving production efficiency and packaging accuracy, and reducing labor costs and material losses.
Core Functions
Automated feeding and arrangement
Using electromagnetic vibration feeding tray, the bulk silver contacts are arranged in an orderly manner and transported to the counting track through adjustable amplitude and track design. Real time feedback adjustment of vibration frequency ensures smooth material transportation and avoids stacking and jamming; The end of the track is equipped with a guiding positioning device to ensure that the silver contacts enter the counting area in a unified posture, improving counting accuracy.
High precision optical counting
Equipped with an industrial grade high-speed CCD camera and customized optical lens, combined with AI image recognition algorithm, it achieves dynamic capture and counting of a single silver contact point. Accuracy error ≤ ± 1 grain/10000 grains, supports custom counting settings. The system has the function of automatically removing abnormal materials (such as deformed and missing corner products), and can set the removal threshold through the human-machine interface to ensure product quality.
Equipment Advantages
1. Efficient and accurate: The counting efficiency is improved by 5-8 times compared to manual labor, with an accuracy of over 99.99%, eliminating customer complaints and material waste caused by manual counting errors;
2. Flexible adaptation: Through modular design, feeding, counting, and packaging modules can be customized according to customer needs to adapt to silver contact products of different specifications and packaging forms;
Applicable Scenarios
Electronic component manufacturers: silver contacts for relays, contactors, circuit breakers, and other products are packaged after production;
Precision parts processing factory: counting and packaging of small metal contacts, micro rivets, electronic pins and other small-sized parts;
Automated production line integration: As the end packaging equipment of the production line, it seamlessly connects with the front-end stamping and inspection processes to achieve unmanned production throughout the entire process.
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