The wiring terminal counting and packaging machine is an automated counting and packaging integrated equipment designed specifically for precision parts such as wiring terminals, connectors, and small electronic components. This device integrates advanced optical sensing technology, precision mechanical transmission system, and intelligent control system, which can achieve full process automation operation from automatic product arrangement, accurate counting, to high-speed packaging. It effectively replaces traditional manual counting and packaging methods, greatly improves production efficiency and packaging accuracy, reduces labor costs and material losses, and is an ideal choice for electronic component manufacturing, assembly, and distribution enterprises to achieve production automation upgrading.
Core functional features
High precision intelligent counting system: using industrial grade high-speed CCD vision sensors or laser counting modules, combined with independently developed intelligent image recognition and counting algorithms, it can accurately identify different specifications and shapes of wiring terminals, with a minimum counting accuracy of ± 1PCS (within the specified product range), effectively avoiding problems such as overcounting, underestimation, and missed counting that are prone to manual counting, ensuring accurate and error free quantity of each package of products.
Automated feeding and arrangement: Equipped with automatic feeding mechanisms such as vibration discs or precision indexing discs, it can be customized according to the characteristics of the wiring terminals (such as shape, size, weight) to achieve orderly arrangement and directional conveying of products, ensuring that products enter the counting area in the correct posture and improving counting efficiency and accuracy. Some models also have automatic screening function, which can preliminarily eliminate obvious defective products.
Multi functional packaging mode: supports multiple packaging forms, such as pillow packaging (suitable for bulk and continuous packaging), bag packaging (suitable for quantitative small packaging, such as 100PCS/bag, 500PCS/bag), bottle and can packaging, etc., which can be selected or customized according to the actual needs of users. The packaging material has strong compatibility and can adapt to various packaging films such as OPP film, CPP film, composite film, aluminum foil film, etc.
High speed and stable operation: Using servo motor drive and PLC control system to ensure smooth operation and rapid response of the equipment. According to different product specifications and packaging requirements, the counting and packaging speed can reach 30-120 packages per minute (the specific speed depends on the product size, counting quantity, and packaging form), meeting the production capacity needs of medium and large production enterprises.
Intelligent human-computer interaction: equipped with high-definition touch screen, intuitive and friendly operation interface, convenient parameter settings (such as target counting quantity, packaging speed, bag length/bottle capacity, etc.). Equipped with production data statistics function, it can display real-time information such as current production, cumulative production, equipment operation status, etc., facilitating production management and quality traceability. Simultaneously supporting automatic fault diagnosis and alarm prompts, facilitating quick troubleshooting and maintenance.
Flexible parameter adjustment and compatibility: Various process parameters can be quickly adjusted through the touch screen to meet the counting and packaging needs of different models and sizes of wiring terminals. Modular design of equipment structure makes it more convenient and efficient to change packaging specifications or maintain equipment, reducing downtime. For products with special shapes or easy adhesion, special sorting and anti sticking devices can be equipped to ensure counting accuracy.
Widely applicable for quantitative counting and packaging of various specifications of wiring terminals (such as PCB wiring terminals, rail type wiring terminals, plug-in wiring terminals, spring type wiring terminals, etc.), connectors, small hardware components (such as screws, nuts, washers), electronic components (such as resistors, capacitors, diodes, transistors) and other small precision parts. Specially suitable for component production and supporting enterprises in industries such as automotive electronics, instrumentation, home appliance manufacturing, power and electrical, communication equipment, automation control, etc.
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